Near Infrared spectroscopy has been a useful tool in agricultural laboratories for about 4 decades. This technology non-chemically determines the composition of many of our agricultural products. Typical applications include protein and moisture in grains, and protein, moisture and oils in oilseeds.
There are an increasing number of farmers, farmer groups and small agricultural businesses considering the viability of owning their own NIR instrument. This paper discusses some advantages and disadvantages of owning and running an NIR instrument on the farm or in small business.
Advantages
NIR instruments can be a useful decision making tool on the farm. Also some growers are already using them successfully in the grain marketing area. Ready access to an NIR instrument with calibrations for protein and moisture for various grains can assist with a number of decisions at harvest that are somewhat dependent on the quality of the grain. Does the grain meet the market standards? Which paddocks should be harvested first? Should the grain be sold or stored?
Many growers use commercial testing facilities to obtain this crop management and grain marketing information but feel restricted by the time taken for these analyses to occur. Some growers see an NIR instrument on the farm as a way of reducing their need to send samples off farm for testing, thus enabling them to make quicker decisions.
As an analytical tool, the NIR instruments have many advantages over traditional laboratory analysis particularly when testing large sample numbers. These advantages include:
§ speed and versatility
§ no chemicals required
§ easy to operate and cheap to run
§ accuracy close to reference laboratory method
Disadvantages
NIR analysis is an indirect technique that requires careful calibration for each component to be measured. For example, six calibrations are required to measure protein and moisture of wheat, barley and oats. Although the instrument is simple to operate once calibrated, calibration development can involve complex, time consuming and costly laboratory analyses.
Each calibration needs checking by comparing the results from laboratory analysis to those obtained by the instrument. If these differences are larger than expected and the NIR is giving inaccurate readings, the calibrations may need adjusting.
Purchasing an NIR instrument: Things to think about:
1. NIR instruments for use in farming systems are generally purchased with calibrations installed. The total cost for the instrument and calibrations will depend on the number of calibrations required.
2. As NIR measurements are an indirect measuring technique, monitoring each calibration for accuracy using check samples is vital. If the calibrations are not monitored regularly there is no way of knowing whether the readings are correct.
3. The checking procedure will involve an annual cost. This operating cost should be allowed for in the annual budget.
4. Calibration accuracy varies depending on the component being measured, and the type of NIR instrument used.
5. Some calibrations used in agricultural laboratories are developed using NIR instrumentation, which is more advanced and far more expensive than the equipment being targeted to the farmer market. Therefore, the instrument you buy may not be capable of every application that you have heard about. Basic NIR instruments are most useful for protein and moisture testing of most grains.
6. For accurate measurements, this equipment should be used in a controlled environment free from large temperature fluctuations and dust. The bench in the machinery shed is not the ideal location. Modern instruments can be operated in a vehicle.
NIR instruments can be an extremely useful long-term investment for your farm or business. However, these instruments are not cheap so research your potential purchase well. Know what you want it for and be sure you know exactly what you are getting. Be prepared to spend some money on maintenance each year and seek advice if you are unsure.
Graintec Pty Ltd in Toowoomba has been involved with NIR instruments for over 20 years. They now offer a portable; battery operated whole grain analyser for testing protein and moisture in grains. This analyser is easy to use, completely portable, very reliable, and it displays the result in about 3 minutes. The Sofia comes calibrated for wheat and barley and calibrations are aligned to the Foss Infratec. Remember, when testing grain, you only test a sample and therefore it is very important that the sample you test does represent the lot from which it is taken.
Graintec Pty Ltd also supplies grain and hay moisture meters, thermometers, pH meters, sieves, sampling spears, grain shakers etc.
For any advice on protein/moisture testing or sampling, please feel free to call. Our phone number is (07) 4638 7677 or fax (07) 4638 1761.